The JAG SHIELD plate and shell heat exchanger represents a new, revolutionary solution, ensuring not only increased flow turbulence, but also extensive heat exchange area.
The shell and plate heat exchangers, as an alternative to shell and tube exchangers, are perfect for working at high pressure (up to 100 bar) and high temperature (up to 450˚C). The design of the new JAG SHIELD allowed for more compact, lighter, and above all more efficient exchanger, perfectly adjusting to individual requirements. The special shape of heating plates and the use of innovative JAG corrugation pattern resulted in high thermal effectiveness, while maintaining low flow resistance.
The new “jagged” channel design creates a more turbulent flow, which improves heat exchange and also decreases sediment accumulation. The additional benefit is an extensive heat exchange area and decreased overall pressure drops. Highly efficient JAG SHIELD plate and shell heat exchangers provide a reliable solution for applications requiring high working pressure. They serve as evaporators or condensers in refrigeration, as oil coolers or heaters, and in CIP cleaning systems. They are perfect for steam heating or condensing processes. The exchangers made of stainless steel, Hastelloy or Incolloy superalloys may also work with aggressive media.
innovative JAG heating plates corrugations patternincreases thermal effectiveness of the exchanger
Special shape of the heater platessignificantly decreases local flow resistance
Vacuum solderingused to join plates in pairs, ensures highly durable design, with substantial resistance to variable thermal loading and stress
Optimized utilization of the exchanger volumeallows to decrease its size
Design resistant to high pressure(up to 100 bar) and temperature (up to 450˚C)
Compact sizeallows to save space
Heating plates pack
Plate side connections
Shell side connections
Brazing instead of welding
Vacuum brazing, used to join plates in pairs, as opposed to more popular circumferential welding, allows for significantly larger connection surface. A pair of plates is connected on the entire external circumference, on ports and additionally on many optimally selected heat exchange surface points. The result is highly durable design, with substantial resistance to variable thermal loading and stress. This makes the exchanger highly reliable and airtight. Copper, LUNATM stainless, and other brazing materials allow for using the JAG SHIELD heat exchangers in various applications.
Unique plate shape
The shape of the JAG SHIELD plate ensures exceptional thermal effectiveness, while maintaining low flow resistance. Thanks to the special shape of plates, the flow directors are not necessary, as the medium is distributed evenly between the plates. Side notches ensure enough space for the shell medium to properly fill its entire space. The unique shape also significantly decreases local flow resistance. Optimized utilization of the exchanger volume allows to decrease its size. Additional corrugations on the circumference of heating plates stabilizes the pack and optimizes the stress, ensuring longer life span.
Cogeneration units with gas engines
Cogeneration is one of the most effective energy utilization methods. Moving away from traditional electricity generation based on coal combustion […]
Orc power stations
The basic elements of an ORC power station are heat exchangers, operating as evaporators or condensers.
Oil coolers allow to reduce the quenching, transformer and lubricating oil temperature. They optimize the operation of hydraulic systems based […]
Quenching oil cooling
Quenching oils are used in heat treatment processing of various iron alloys, mostly steel.
Transformer oil cooling
Transformer oil is a synthetic or mineral oil used as an insulator, also having cooling functions.
Hydraulic systems are relatively easy to install and maintain. Typically a hydraulic system consists of a pump, valves and cylinder […]
Cylinder lubricating systems in refrigeration
Steel metallurgy is the industrial activity that consists in smelting various steel alloys.
Oil cooling in CNC machine tools
Tool cooling plays an important role in machining processes. The main function of the coolant during the machining process is […]
Oil cooling in a plastic injection molding machine
Injection molding machines for plastics are equipped with a hydraulic system that must ensure reliable operation throughout the manufacturing cycle.
Transmission systems cooling
Wind turbines are often equipped with a toothed mechanism (rotational movement transmission system) located between the rotor and the generator.
The chemical industry includes chemical processing, plastics manufacturing, fertilizers manufacturing and the petrochemical industry.
A division of the energy industry, supplying heat from a heat generating plant or a combined heat and power plant […]
Advantages steam heating include the possibility to use smaller heating surfaces in comparison to heating with water and a very […]
Petrochemical products are chemical products obtained from crude oil as the result of a refining process. Chemical compounds produced from […]
Re-use of heat (thermal energy) from hot waste water, gases, ventilation or sewage is called heat recovery.