We undertake complex and technologically challenging projects. Using state-of-the-art software, we are able to simulate any heat exchange process in order to find an optimal solution.
The heat exchangers we design and manufacture operate successfully at power plants, combined heat and power plants, industrial heating and cooling systems, cellulose plants, chemical plants, refinery plants and many others.
Advanced industrial technology and own device manufacturing guarantee high quality products. Experienced team of designers constantly works on designing state-of-the-art and efficient devices, adjusting them to customer requirements.
The team of experienced Hexonic engineers drafts the execution design and accompanying calculations, such as thermodynamic calculations and tube bundle vibration analysis with AspenTech ONE, strength calculations with Visual Vessel Design, and computational flow analysis (Computational Fluid Dynamics).
Technologically advanced machine stock, many years of experience and renowned material suppliers allow for exchanger manufacturing on the highest level. We work with such materials as stainless steel, carbon steel, duplex, titanium, monel, copper, brass, Incoloy and many others. We manufacture steam condensers, process liquid/gas heaters and coolers, containers and others.
We conduct quality checks of our products with special diligence. Experienced team of internal inspectors conducts non-destructive and destructive testing, such as dye penetrant inspection (PT), eddy-current testing (ET), visual testing (VT), surface roughness testing, macroscopic testing, analyzing chemical composition of metals (PMI testing), hardness testing (HT). We commission X-ray examination (RT), ultrasound testing (UT), impact testing and magnetic-particle testing (MT) to leading research laboratories. The quality of our products is confirmed by the following certificates and approvals: ASME U, ASME UM (internal CI inspectors), PED 2014/68/EU, EAC, 3-A, ISO 9001, ISO 3834-2, DNV.
Innovative geometry of process tubes
Our team of engineers has developed a new product, which are shell-and-tube heat exchangers equipped with pipes of innovative geometry that will provide increased thermal efficiency and reduced device dimensions.
Our innovative solution involves expanding the range of industrial heat exchangers with two different tube geometries - helical shape and counter-helical spiral corrugation, in both cases for process tubes with a diameter above 15 mm.
Heat exchangers are one of the most important elements of refrigeration systems. They transfer energy from the evaporating refrigerant during […]
Re-use of heat (thermal energy) from hot waste water, gases, ventilation or sewage is called heat recovery.
Brazed plate exchangers may be also used as economizers (regenerative subcoolers) with the aim to additionally cool down the cooling […]
In ORC installations, water vapor is replaced with organic media that evaporate in a relatively low temperature (and pressure).
The essentials of heat pump operation consist in converting thermal energy collected from the natural environment (lower temperature reservoir) into […]
Ground source heat pump
Ground source heat pumps are the most economical type of heat pumps.
High-power water heat pump
Industrial heat pumps may provide heating and cooling, using energy from different processes.
A division of the energy industry, supplying heat from a heat generating plant or a combined heat and power plant […]
Renewable energy sources
In the contemporary energy industry, decarbonization has become a global trend, because of ever growing environmental awareness.
Geothermal energy is one of the renewable energy sources. It comes from rocks, water or soil.
The essentials of heat pump operation consist in using thermal energy collected from the natural environment (lower temperature reservoir).
Cooling systems ensure that appropriate thermal comfort is maintained in industrial and commercial facilities.
Local systems are the most common cooling systems. They provide cooling in a single building, e.g. hotel, hospital or office […]
The concept of district cooling becomes ever more popular. Cold is collected through a single, central source instead of local […]
Advantages steam heating include the possibility to use smaller heating surfaces in comparison to heating with water and a very […]
Sewage treatment plants
Complexes consisting of devices and facilities for removing contamination from wastewater and disposal of the sludge resulting from their treatment.
Places where organic substances contained in the sewage sludge undergo biological decomposition. The process takes place due to anaerobic methane […]
The chemical industry includes chemical processing, plastics manufacturing, fertilizers manufacturing and the petrochemical industry.
Cogeneration units with gas engines
Cogeneration is one of the most effective energy utilization methods. Moving away from traditional electricity generation based on coal combustion […]
Lubricating oil coolers
In power plants and combined heat and power plants equipped with a steam turbine or a gas turbine, lubricating oil […]
Closed cooling water coolers
Proper operation of power plants and combined heat and power plants requires constant supply of water.
Combined heat and power plant
The operation of combined heat and power plant and conventional power plants has similar principles. The difference is in the […]
Orc power stations
The basic elements of an ORC power station are heat exchangers, operating as evaporators or condensers.
Low- and high-pressure regenerative heat exchangers
The world’s conventional power generation industry keeps pushing towards improving the performance of electricity generation. This trend is caused by […]
Petrochemical products are chemical products obtained from crude oil as the result of a refining process. Chemical compounds produced from […]
A part of the economy that handles the manufacturing of products and intermediate products for consumption.
Sugar-making is a part of the food and beverage industry, which produces sugar from sugar cane or sugar beet.