We undertake complex and technologically challenging projects. Using state-of-the-art software, we are able to simulate any heat exchange process in order to find an optimal solution.
HEXONIC designs and manufactures specialized industrial heat exchangers for a wide range of industry branches. The company undertakes complex and technologically challenging projects, using advanced software to simulate heat exchange processes and identify the optimum technical solution for each application.
These industrial heat exchangers operate in power plants, combined heat and power plants, industrial heating and cooling systems, cellulose plants, chemical plants, refinery plants, and many other demanding environments. HEXONIC positions this range as a custom-engineered offer backed by advanced industrial technology, in-house manufacturing, and an experienced design team focused on efficient, application-specific devices.
Designing
The team of experienced Hexonic engineers drafts the execution design and accompanying calculations, such as thermodynamic calculations and tube bundle vibration analysis with AspenTech ONE, strength calculations with Visual Vessel Design, and computational flow analysis (Computational Fluid Dynamics).
Key Features
• Custom-engineered solutions: HEXONIC designs specialized exchangers for complex and technologically challenging projects across multiple industries.
• Advanced process simulation: The company uses state-of-the-art software to simulate heat exchange processes and find the optimal solution for each application.
• Broad industrial experience: The exchangers are used successfully in power, CHP, industrial heating and cooling, cellulose, chemical, and refinery plants.
• In-house design expertise: Experienced engineers prepare execution designs and supporting calculations, including thermodynamic calculations, tube bundle vibration analysis with AspenTech ONE, strength calculations with Visual Vessel Design, and computational flow analysis using CFD.
• Advanced manufacturing capability: HEXONIC highlights technologically advanced machinery, many years of production experience, and trusted material suppliers.
• Wide material selection: Manufacturing capabilities cover stainless steel, carbon steel, duplex, titanium, monel, copper, brass, Incoloy, and other materials.
• Extensive product scope: HEXONIC manufactures steam condensers, process liquid and gas heaters and coolers, containers, and other industrial equipment.
• Strong quality assurance: Quality control includes both non-destructive and destructive testing, supported by external specialist laboratories where required.
• Certified production: The page lists approvals and certifications including ASME U, ASME UM, PED
Production
Technologically advanced machine stock, many years of experience and renowned material suppliers allow for exchanger manufacturing on the highest level. We work with such materials as stainless steel, carbon steel, duplex, titanium, monel, copper, brass, Incoloy and many others. We manufacture steam condensers, process liquid/gas heaters and coolers, containers and others.
Quality control
We conduct quality checks of our products with special diligence. Experienced team of internal inspectors conducts non-destructive and destructive testing, such as dye penetrant inspection (PT), eddy-current testing (ET), visual testing (VT), surface roughness testing, macroscopic testing, analyzing chemical composition of metals (PMI testing), hardness testing (HT).
We commission X-ray examination (RT), ultrasound testing (UT), impact testing and magnetic-particle testing (MT) to leading research laboratories. The quality of our products is confirmed by the following certificates and approvals: ASME U, ASME UM (internal CI inspectors), PED 2014/68/EU, EAC, 3-A, ISO 9001, ISO 3834-2, DNV.
TEMA Heat Exchangers
Innovative geometry of process tubes
Our team of engineers has developed a new product, which are shell-and-tube heat exchangers equipped with pipes of innovative geometry that will provide increased thermal efficiency and reduced device dimensions.
Our innovative solution involves expanding the range of industrial heat exchangers with two different tube geometries - helical shape and counter-helical spiral corrugation, in both cases for process tubes with a diameter above 15 mm.
Key Capabilities
| Parameter | Specification |
|---|---|
| Design Standards | ASME U; ASME UM; PED 2014/68/EU; EAC; 3-A; ISO 9001; ISO 3834-2; DNV; China ML. NB |
| Max Design Pressure | up to 60 bar |
| Max Design Temperature | up to 600°C |
| Shell Diameter Range | 5500 mm |
| Tube Materials | carbon steel; stainless steel; duplex steel; titanium; monel; copper; Incoloy; other |
| Shell Materials | carbon steel; stainless steel; duplex steel; titanium; monel; copper; Incoloy; other |
| Design Types | specialized/custom industrial heat exchangers; process tubes with helical shape or counter-helical spiral corrugation (>15 mm) |
| Connection Types | customized according to customer requirements and project specification |
| Certification | ASME U; ASME UM; PED 2014/68/EU; EAC; 3-A; ISO 9001; ISO 3834-2; DNV; China ML. NB |
Frequently Asked Questions
HEXONIC offers custom-designed and manufactured industrial heat exchangers for demanding projects across multiple industries. The page highlights specialized designs for power, CHP, heating, cooling, chemical, refining, and other process environments.
HEXONIC states that its engineering team prepares execution designs and accompanying calculations, including thermodynamic calculations, tube bundle vibration analysis with AspenTech ONE, strength calculations with Visual Vessel Design, and CFD-based flow analysis.
The live page lists stainless steel, carbon steel, duplex, titanium, monel, copper, brass, Incoloy, and many other materials, depending on the application requirements.
HEXONIC lists ASME U, ASME UM, PED 2014/68/EU, EAC, 3-A, ISO 9001, ISO 3834-2, and DNV among the certifications and approvals confirming product quality. The page also describes extensive in-house and outsourced testing methods.
The page highlights new shell-and-tube exchanger designs with innovative process tube geometries, including helical and counter-helical spiral corrugation, developed to increase thermal efficiency and reduce device dimensions.
